I interviewed Josh Kingdon who is the owner of Sweetpotato Awesome almost a year ago and wanted to hear how his freeze-drying business has been going over the past year. The company is based in Las Vegas, Nevada, and he's developed a unique approach to freeze-drying sweet potatoes from slicing them to getting them all cooked and freeze-dried. He also added on new products and new freeze dryer equipment. I think you'll find this interview very interesting and gives you aspirations for maybe what you can create with your freeze-drying business.
The Frozen Assets Podcast series is all about exploring the world of the freeze-drying industry and hopefully inspiring you to achieve more in your business by looking at current entrepreneurs and companies in this growing industry. Full Playlist of Frozen Assets Podcast: https://www.youtube.com/playlist?list=PL8uz0_2xUyEIGWHjImLMBkll8M0ykaama
If you don't have 53 minutes to watch the entire video, here are timestamps to various sections:
0:00 - Introduction to Sweet Potato Awesome & Updates
5:41 - I ask Josh how distributors work to help grow his business.
12:41 - How do you navigate knowing when to go full-throttle in Wholesale
17:18 - New Freeze Dryers and What has been the Impact to his Business
28:16 - Why did he add freeze-dried fruit to his product line-up?
35:10 - Competition in freeze-dried fruit, Josh's thoughts.
44:31 - Is Certified Organic complicated to get into?
48:47 - Setting goals for freeze-drying business
Sweet Potato Awesome - Company Info
Website: https://sweetpotatoawesome.com/
Instagram and Facebook: @sweetpoawesome
Want to try some 'Awesome'? https://sweetpotatoawesome.com/
Frozen Assets Podcast (Rate & Review PLEASE!)
Apple Podcasts: https://podcasts.apple.com/us/podcast/frozen-assets-freeze-drying-for-entrepreneurs/id1722696670
🎙️ Spotify: https://open.spotify.com/show/2EtZ1eKJjXYCgG7rM9H2oe
Other ways to connect:
🌐 Website: https://freezedriedbusiness.com
📬 Newsletter: https://freezedriedbusiness.aweb.page/p/e8e06679-2d61-4f8e-99fd-5aa90078f327
If you'd like to chat further, book a live session with me to discuss your business plans https://freezedriedbusiness.com/contact/
FREE ROI TEMPLATE + FREE TUTORIAL VIDEO: https://freezedriedbusiness.com/spreadsheet
Are you starting to look at starting a freeze-dried business? Watch this video for the 10 steps I would take if I were starting a freeze-dried business from scratch: https://youtu.be/Shx_WHTVF3g
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- 5 Gallon Storage Pails with Gamma Screw Lid - https://amzn.to/3ICnXdT
- Hefty 2.5 Gallon Jumbo Bags - https://amzn.to/3GpQ90P
- Cutco Scissors - https://amzn.to/3vORJ7A
- Knife Sharpener - https://amzn.to/3Vrttml
- Large cutting board - https://amzn.to/3GqhIYN
- Food Scale - https://amzn.to/3FyO9DW
I use Koala AI to help me with ad copy for my email marketing campaigns, blog outlines, research on topics, and much more. If you're interested in using AI or exploring what Koala has to offer, use my affiliate link: https://koala.sh/?via=david-leaman
DISCLAIMER: This video description contains affiliate links, meaning I'll receive a small commission if you click on one of the product links. This helps support my channel and allows me to continue making videos. Thank you for the support!
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0:00
hey welcome back to another episode of the frozen assets podcast Series where we're focused on featuring entrepreneurs
0:06
in the freeze drying space I'm my name is David I'm the host of the podcast and today we actually have a one-year
0:13
anniversary of the very first episode that I did for this uh podcast series
0:20
I'm here with the owner of sweet potato awesome which is a freeze drying focused
0:26
business in Las Vegas Nevada now joshh um has own this business for several
0:31
years he's really perfected his recipe and he freeze dries sweet potatoes and then adds some great flavoring and he's
0:38
also added some new products uh to his product lineup that we're going to talk about in this episode I really wanted to
0:46
talk to Josh today because one it's been a year since I talked to him so we're going to get a kind of an update on how
0:52
this business has been going you know inflation uh in the United States has been very rampid for the past 3 to four
0:58
years um it's very critical for businesses uh to do everything they can to to kind of get through this
1:04
tumultuous time so I wanted to talk to Josh about how he's doing in that and also um asking him some things we're
1:11
going to talk about um how does he set goals for his business um does he still
1:16
do that how does he keep himself in check as a solopreneur because you know
1:21
some of us are all starting businesses by ourselves that's usually how our businesses start and then we add
1:27
employees and get managers things like that but some of us will remain um doing it solo and so we're going to ask Josh
1:34
about his goals we're also going to ask him about the new products like I mentioned about fruit he's added to his
1:39
product so we're going to ask him about why he did that and what he's seeing that differentiates himself and we're also going to ask him about any new
1:46
purchases that he's made which I know he has uh because I visited him in Vegas back in March so uh without further Ado
1:53
Josh thank you for attending this podcast again for part two uh highlighting you and your business
2:00
um what uh what do you have to say about your business what are you excited about
2:05
what's been driving you this year um how are things going uh things are better yeah things
2:12
have have improved since uh since last we we did the podcast um the primary
2:17
driver of that has been um uh a distributor our distributor in Southern
2:23
California uh which has really been kind of blowing us out with a lot of orders because like we talked about in the last
2:30
you know the podcast before you get sort of lower margins on those sales but
2:37
higher volume uh so the key key again is really to be able to kind of produce a lot and produce it efficiently um but
2:44
it's grocery stores like working with Distributors I started working with this distributor because one of the major
2:52
grocery clients that I had required a distributor uh and um so it's easier for
2:58
them and uh and you find that grocery stores that you might approach you know
3:03
directly uh are far more responsive when they're approached by a distributor um
3:09
so and from a kind of like an efficiency perspective is like once you get to the
3:15
point where you can produce a lot and you can find a partner like that like the handling of order fulfillment uh is
3:23
is pretty pretty helpful um I mean because we still fulfill our whole food
3:29
Whole Food orders by ourselves and it's you have to you do an invoice ship the
3:36
product make sure the right product is being shipped out and then every once in a while you'll have to deal with a store
3:42
you know calling you up you know uh asking about like where a product is
3:47
because we had been shipping US Postal Service because it was kind of like the most
3:52
cost-efficient um but you also run into some issues because the Postal Service delivers at times that aren't uh as
4:00
ordinary as say UPS or FedEx or FedEx and UPS will get to the receiving
4:05
department you know at a certain time and it's um more reliable in that way um
4:11
but uh yeah so you have to you have to spend time you know following up on orders and making sure they're fulfilled
4:18
while if you have a distributor that's sort of their job they kind of handle all the all the orders so um that's been
4:24
the biggest thing for us is that we've kind of developed this relationship with our dist distributor and part of that is
4:30
is because as we'll probably talk about later is I was able to get some larger dryers Harvest Right has come out with
4:35
some newer commercial size large dryers um and once I I I told our distributor
4:42
that like it I said well I can produce a lot more they started to be more aggressive in terms of pitching me to
4:48
some uh new clients and and then uh and that's helped us out and it's uh it certainly increasing our Revenue um you
4:55
know profits are I think are probably better probably because of the efficiencies we've gotten but we still got a little little ways to go so yeah
5:03
now when you get a distributor on do they sell your product for you to like
5:08
more of their clients or do you still have to go out and call on another
5:15
grocery store chain or a you know a healthy you know local Regional type of
5:22
store do they or do they do that for you so it's kind of a nice partnership I think it's a little bit of
5:29
both I mean you um you can you yourself can now pitch yourself as a product and be you know
5:35
that a product or a brand that has a distributor which in some ways makes you more attractive to a lot of grocery
5:42
store chains I know that's one of the things that they will ask you immediately and um and also and also the
5:48
distributor itself I guess it depends on the distributor but they they should they they usually from my experience and
5:55
I've worked with two Distributors they're going to go out they're going to try to uh find new customers because
6:00
that helps them because they want to you know develop new business as well so yeah and in terms of like you know for
6:09
new people I I sell wholesale to local people you know and you know I have to
6:15
Discount my product for them to purchase because they have to make their margins on that in is a distributor like kind of
6:22
a similar wholesale you know discount or how does all that work for like putting
6:29
in in kind layman's terms for somebody who's listening to this who's who's you
6:34
know in a different state just starting out and they're like well I know somebody who is a distributor how does
6:41
all that work how do you know what to price your product at maybe going back to Josh your early days of finding your
6:46
first distributor well I think the most important thing is that you come up with
6:52
your wholesale price and I think you know starting out you know we just ship
6:57
directly to Whole Foods uh because they offered that opportunity and we still hadn't really had the scale the
7:04
production volume to really make uh using a distributor you know worthwhile
7:09
so you come up with the wholesale price and then you're going to sell to the distributor at the your distributor
7:14
price so because the the distributor is selling the product to the grocery store
7:20
at your wholesale price so what you have to do is come up with a price uh for your distributor that's
7:28
lower than your wholesale sale price um so that's that's the way it goes with
7:33
the distributor that we work with now but there are there are other Distributors that will work I don't think it's prevalent but the previous
7:39
one that I worked with which was H pod Foods um which I believe they're all
7:45
over the country but they had a location in Southern California they will like basically sell in Consignment which
7:50
you'll ship them product and when they sell it or when the grocery stores that they deal with purchase it then you'll
7:57
you'll get paid um but still at a at a lower you know sort of lower they take a
8:03
well I think the way pod Foods worked was they took a commission so basically they uh you sold you sold the product
8:10
sold the product to the grocery store for the wholesale price and then the Pod Foods would take a a commission uh from
8:17
that uh from that sale but with most Distributors you know the distributor is
8:23
going to sell the product at the wholesale price and you're going to have to come up with a price where you can still make money
8:30
um but it's going to be lower than that I mean the way you can look at it one way to kind of do the the cost analysis
8:36
or the the income analysis is um you know with Whole Foods we ship to them
8:43
directly we don't charge them for shipping so even though so we're selling
8:49
you know them to them at a certain wholesale price but the actual amount that we're going to get is kind of
8:55
knocked down because of shipping expenses but with the the distributor
9:00
you know you you know you ship them a pallet which might reduce your per unit
9:06
shipping cost you know you fit 100 cases of your product on a pallet you're probably going to really reduce your
9:12
actual like price per unit in terms of shipping um so you know you you see the
9:19
benefits there of of you know maybe uh again it all comes down to volume if you
9:25
can get enough volume to go through your distributor to kind of make up for that difference um then it's going to be
9:32
worthwhile you know I mean I just throw numbers out there like oh let's say you're selling a product for 450
9:38
wholesale and then you go to your you know you're going to sell it to your distributor for
9:43
$3.75 um you know and but before when you were shipping to the grocery stores well you had to you know take into
9:50
account the six or seven or eight dollars uh that you're using to of shipping cost that you're you know
9:56
shipping to the grocery store so you're getting a higher number you know because you get a higher
10:02
you know price per unit but it's sort of mitigated because of the shipping cost but the distributor once you get it to
10:09
them like you're not paying shipping after that they do their own thing to get it out because they're a distributor that's what your relationship is yeah um
10:16
it's just a matter of like thinking of the the economics of actually getting a
10:22
pallet you know to your distributor you know the perfect situation was you know if the your distributor was right right
10:28
down the street and you could just you know pack up your van or your truck you know and uh and load it and bring it to
10:34
them that way because that way you've pretty much eliminated the the cost of of getting your product to the
10:40
distributor and for us you know they're because they're in Southern California I mean I kind of always coincide my uh
10:47
distributor drop offs with h you know picking up sweet potatoes in Southern California because I gota I still
10:52
haven't figured out a way to get sweet potatoes here to Las Vegas because I can't buy you know 12,000 pounds of
10:57
sweet potatoes um but I can't get them in in La like the supplier is able to
11:04
kind of ship them down there and I cross stock in La um so I was kind of like
11:09
coordinate trips so like I got to go there anyway so maybe I'll take an extra hour worth of driving go down to Orange
11:15
County and uh and drop off there um but even even when I'm there have been a few
11:21
times where I've shipped a pallet directly to Orange County and uh it's
11:26
it's like this it's like the same it's almost like it's a little bit more than what it would cost me in gas but you know it's uh it's it's a Time Factor as
11:34
well but you you do drastic not you do significantly reduce the price per unit
11:41
per per case uh that you're you're you're spending on shipping so yeah um
11:48
it gets me kind of wondering because there's a lot of freeze drying businesses that are starting these days
11:55
a lot of it has to do with candy but people's suddenly see a a real big spike
12:01
in interest and demand for their product and you probably saw that at some point
12:07
and you're still seeing it today but thinking about your like that first big volume
12:13
order did you pace yourself before you got there and you knew that you could
12:19
you could Supply that demand or were you an aggressive salesperson like anybody
12:25
else and you're like I'm going to go for that big order and deal with the Fulfillment time and the crunch time
12:32
once I get it um and so it's kind of a two-part question is that how you did
12:38
that and then number two is what would you recommend people do uh
12:46
uh when they're kind of looking at going more wholesale like hey get after it and
12:51
you'll deal with it when the time comes and you'll find the freeze dryers and you'll find all that or pace yourself
12:58
and and be more calculated you know what what what what would you do as an
13:04
entrepreneur I mean it as always it depends on the situation and like what your production capacity is and your
13:12
margins what you're able to command in terms of margins but um I mean I was I was more cautious
13:18
simply because you know our product was such a labor intensive kind of difficult thing and I was still working with sort
13:24
of the smaller you know Harvest Right units which were wer they weren't deal for you know scaling production um even
13:32
still there were a number of times with Whole Foods where I was remember that it was
13:38
2019 or something like that when uh you know I had the first big really big
13:44
expansion with the Whole Foods where I was working on Thanksgiving Day and like that that Friday afterwards just trying
13:50
to figure out a way to you know get those last few orders out for that first initial big
13:56
expansion um yeah for us like just because we have had decent demand um
14:03
it's it's never been uh there's been rare times where I've like really wanted to go out there and
14:09
try to find somebody because we have little lulls here and there but then soon thereafter we get some some order
14:15
and like right now like with our distributor they had a big order prior to uh their break they're having a break
14:22
because of July 4th holiday so they take like a week off and so they told me like you know we want if you can deliver
14:28
something to us just like the week before that'd be great uh and so I don't have anything from from them for now but
14:34
I'm preparing myself for when they come back after the holiday uh to kind of to
14:40
to uh you know to be able to fill that order and I think like if you have if you're if you're like a candy
14:46
freeze-dried candy person and like you could pump out stuff you know with batches in you know three to four hours
14:53
or whatever it is and you're willing to hustle I think you probably have a good reason to be more aggressive in that
14:58
regard I think it all comes down to your ability to be able to you know pump out volume yeah I think back just after
15:06
bringing up this question even my in my own business I you know I didn't really
15:12
find out what the cyclical purchasing times was for cl for
15:18
wholesale clients until you know really about year one anniversary or year two
15:25
because you know I know right now one of my biggest wholesale purchasers for my
15:32
fruit um purchases uh the she meets with people
15:37
right now for the holidays and then she puts in POs to me uh in Late July and so
15:47
um I had to like I didn't know that at the time when when I got the the relationship started three years ago but
15:55
so I really miscalculated and I would start producing all this fruit and then I had I would get all these
16:00
little small wholesale like stores and boutiques and I I'd restock them with all my fruit and then she would put in
16:07
this massive you know order and I'd be like
16:12
my you know like how the F am I supposed to get this done and uh you know and by
16:18
the way like you know she likes blueberries well blueberries aren't in season in August September so you know
16:25
I'm I'm like trying to figure out how I'm basically not making very much margin so I I figured it out now um but
16:33
it just bring that's that story so for people who are listening to this podcast
16:38
you know um I would say candy for sure I think you can generate those that demand
16:46
and you can find ways to work 24 hours and swap out those candies every three
16:52
hours that's fine but when you're dealing with stuff like Josh and myself with fruit and sweet potatoes you know
16:58
these are longer cycle time so it doesn't just you can't just open the freeze dryer and start another batch
17:05
like you got to take him out you got to defrost the machine because there's so much ice build up from the sub uh the
17:12
sublimation process and so you do have to kind of pace yourself but uh maybe
17:19
that brings up my next question which is you know you added some new freeze drying equipment that I think really can
17:27
help you carry that demand so yeah Harvest Right came out with another at
17:33
freeze dryer what can you tell us about your purchasing and what do you think so
17:39
far yeah no they've been uh so we got I think when we we talked last I had the
17:46
big HRC 220 sort of the larger 22 full-size tray uh uh uh prototype that I
17:53
I had purchased from them uh which was a huge huge you know game Cher for us and
17:59
then I was able to get a another prototype of what they have now available is a HRC 100 and and then just
18:07
about what was it two months ago two or three months ago it was beginning April
18:13
we're almost in July now so about three months um it uh I was able to purchase
18:18
and finance two more of the hrc1 100s and so far uh i' I've been pretty pretty
18:25
impressed um and very happy that I made the purchase um uh they from my
18:32
experience they're certainly more effic I think they're more efficient than the sort of the large Harvest Right units
18:38
that I had um I can usually get about two maybe
18:44
three Cycles before having to like uh defrost uh which is nice but I do find
18:50
that I I kind of run into I feel like I'm kind of pushing the machine a little bit too much if I go beyond that I find
18:57
that they they run a little but they run perfect after they run really well you got like one cycle where it's like got
19:03
that one layer of ice but it's not too much ice um and so yeah even in
19:09
comparison to the the the Prototype that I had bought HRC 100 prototype I think it works better than that they made some
19:16
good improvements um so put I I just had a
19:21
question like put the put like your large freeze drying batch in perspective
19:26
to the HRC 100 cuz HRC 100 the reason it's 100 is you can
19:32
do um up to about 100 pounds now 100
19:37
pounds basically what it really means is how much how much liquid pounds is able
19:44
to sublimate so like uh how much ice you know weight can it hold uh in there uh
19:52
as far as I it's our as I know about freeze dryers that's kind of why people say like well how much pounds can it do
19:58
well it's really about how much ice can be uh in the chamber how much you can sublimate out of the product but my
20:05
question is yeah so take your take your large for example how much product could
20:10
you get out of the large cycle and then now how much can you get with one cycle
20:17
run with the HRC 100 so people can kind of understand like how powerful this
20:23
is well I should um I think the first thing to understand about the hrc1 100s
20:28
is um from I using the the other prototype that that I was able to buy
20:33
the HRC 100 prototype it's a great unit but you
20:39
can't push it too much if and what I mean by that is uh if you you really if
20:47
you really load each one of the uh of the trays um it'll do it but it'll take
20:54
a while but I you know through experimentation I found that kind of of
20:59
um some keeping it somewhere in the middle like for example we do like two layers of freeze-dried of sweet potato
21:05
slices as opposed we could fit in three but I find that in terms of uh turnover
21:12
and in terms of just the unit finding that the unit seems to run a bit more
21:18
efficiently and it it kind of just feels like it's like it's a feel sort of thing uh in terms of like unit not
21:24
overworking I think you want to kind of keep it at like a a medium Lev you don't want to push it too much and the way I
21:30
look at it is if I if I'm able to put in sort of uh lighter loads I can run more
21:37
of those loads per week and make up for maybe maybe putting on that third layer
21:44
yeah but also most importantly keep the unit running uh and running well uh
21:50
because when I kind of push the the Prototype um there are a couple times where I there's one time where I I kind
21:56
of ran into some issues where I needed to replace you know something within the refrigeration um so I mean it's not a
22:03
science I haven't like you know technically you know looked at everything but I just my general sense
22:09
is and also hearing some feedback from from Harvest Right um is that you know
22:16
these units you don't want to push too much uh but they they definitely work very well and I can definitely do a lot
22:22
in them I would say so there you got nine full-size trays and
22:29
if I'm running um I got so I got 2 ounce pouches and if
22:35
I put in like two layers you know I'm I'm I'm going to run
22:41
approximately yeah somewhere in the neighbor depending on the size them uh the equivalent of like 120 pouches
22:50
and I can usually get that done in about you know 24 to 30 hours or so which
22:56
means I can do you know more batches per week while if I had that third layer I think it's going to jump up to like
23:02
maybe 40 hours or something like that um and if I had like one of the the my old
23:07
uh um you know large dryers I mean first of all with those
23:13
dryers just like there's no no telling you know you know you could you could have two machines running the same
23:19
amount and like uh one would take 45 hours and the other one would take you know you know 38 hours or something like
23:26
that so um but in general seems like the new HRC 100s run the batches more
23:33
efficiently and and if you use them if you don't try to push them too much you
23:38
can get a over a period of a week you can get more yield and and kind of like as we talked about it's just so
23:44
important for us to have those full-size sheet pans excuse me uh to be able to you know the transition out of the ovens
23:50
into the into the into the fullsize sheet pans is just super super helpful and I would imagine it would be
23:56
applicable for other people that are doing it whether you're doing fruits or whether you're doing uh candy if you got
24:01
that big tray that you're going to just pour stuff on you can obviously pour more you got it's easier to pour uh you
24:08
know a bag of Skittles or a bag of blueberries frozen blueberries onto a larger tray as opposed to sort of the
24:14
smaller trays yeah yeah that's a good point and you know so you have large you
24:20
have some you had some of the older large Harvest Right freeze dryers I've got some of those as well you know and
24:28
even even though Harvest R has said you know up to 16 pounds in those old larg large Harvest RS you know I really only
24:36
do about 10 to 12 because of your exact explanation and I found that out over time is like if I load those things up
24:42
with strawberries it's going to take over 40 hours to do um maybe even close to 50
24:50
hours and um it seems sometimes that you know they it wasn't dry completely
24:57
because I had so much product versus if I did it in kind of more of a single
25:03
layer which right now I do about two pounds of strawberries per tray um sliced that's kind of my go-to uh if I
25:11
put any more than two pounds I find that it increases my drying time by you know
25:16
almost 20 to 30% and so yeah you know and I just crank those things out um but
25:25
a large free dryer at 16 if you divide that by The 100 you know you're getting almost four to
25:30
5x uh the amount of product produced uh even doing trying to do the minimum uh
25:37
weight like you're saying so yeah huge huge efficiency I can't wait uh I'm
25:43
still deciding right now in my business what I my what my goals are for it I'm
25:49
just kind of keeping the status quo and building this YouTube channel but uh in the podcast so I'm trying to figure out
25:54
what my next move is but I would if I was uh going to be advancing my business a little bit more aggressively I
26:00
definitely am going to get the HRC 100 it's definitely seems like uh the the way to go um it's it's a tremendous
26:08
value for and you you know this just as well as I do in terms of like the industrial size units that are out there
26:13
that're just crazy priced it's Harvest Right is a godsend being doing what they do yeah um and and uh I've I've actually
26:23
done a lot more uh interviews and conversations with commercial grade
26:28
freeze dryer companies and I have been very impressed with the education that I'm receiving about those and what is
26:36
the cost savings over time uh and one of the things Josh you know just in our
26:42
conversation here is one of the things that I I really liked about my previous conversation with a company called uh uh
26:48
Tech Source systems they're actually based in Salt Lake they make custom commercial grade freeze dryers one thing
26:54
he uh you know he put in perspective which I really like was typically you
27:00
know a piece of equipment you might think of it as a capital expenditure where you actually have to have the cash
27:05
or the financing uh in one lump sum to buy that equipment but a freeze dryer um
27:12
could be seen as or even a automation packaging machine could be seen as an
27:17
actual operating expense and therefore you could amortise that over time like just like a lease and so that would that
27:25
would allow more businesses to upgrade a commercial grade freeze dryer even though it's $150
27:33
$250,000 machine um you know it's able you're able to kind of finance that and
27:39
and accounting wise put it in as an operating expense uh to secure financing
27:44
with those freeze dryer companies so uh that's one thing I'm finding out and it's it's interesting but I will say the
27:50
HRC 100 uh you can't beat it right now that's why Harvest released it you know
27:55
and for 10,000 bucks to do what it can do it's amazing so yeah that's awesome
28:01
so you have two or three of them uh three I mean I got two of the
28:06
new ones and then the one one prototype which I'm still using and still popping out stuff with that's awesome all right
28:13
um so I want to go back to uh let's let's continue on uh with new things so
28:19
you added uh fruit to your product did you add that in 2024 or was that kind of a late 2023 add-on tell us a little bit
28:27
about the fruit uh new product line um I can't remember when I first I
28:33
mean I I first started with the strawberries uh so I could get them at Costco and I think I I just thought that
28:40
they were you know kind of a would be a popular item but I I think I did that as far back
28:45
as even like 2019 it just maybe something I hadn't really talked about a lot it was and it wasn't something we
28:52
did year round because it's a seasonal item so there's certain times of the year where you know literally the price
28:57
for strawberries is like twice as much as it is now right now it's a great time for
29:02
strawberries um so it was just kind of something that like from a production perspective perspective it was um you
29:10
know it's fairly easy like we we didn't have to bake it we didn't add any oils we just simply washed them and and cut
29:16
them so it was something like to keep dryers full and to on days where because
29:22
I'm still I'm still doing the still doing the slicing by hand uh and the
29:28
days when I kind of needed to take a break from that or I had to be out on the road or I was out at a grocery store doing sampling or I was you know going
29:34
picking up sweet potatoes uh it was something my employees could could do uh to sort of you know keep production
29:41
going so that was it was most a big thing was uh the production efficiencies
29:46
but also you know people liked it you you well know it's like people really like you know freeze-dried fruit
29:51
especially strawberries and when you do it with the Harvest rights where you know
29:58
uh you're not flash freezing it it seems to yield that even like this puffy sort
30:03
of like really uh super flavorful you know uh end product uh and it's somewhat
30:12
similar like you get with the we do the bananas as well and those have a similar sort of puffiness and you get the
30:18
sweetness because you pull all the moisture out um so it's just kind of like it's like a dessert type option but
30:25
a healthy dessert and it's also kind of easy for us in terms of production process so yeah and if you're not
30:32
familiar with uh Josh's company he he does do all organic products uh correct
30:39
Josh yes yep yeah and so um you know what's your what's your also you know if
30:45
you haven't looked at his website sweetpotato awesome.com um you you actually cut the
30:51
bananas you know actually kind of in like whole pieces so you cut them you know you don't actually cut them thin
30:58
and you do the same thing with strawberries like you you you actually freeze dry them whole don't you um or we
31:05
slice up the strawberries but they're still pretty big pieces so yeah yeah what what kind of Drew you to make them
31:11
bigger versus thin sliced I mean I kind of like it uh like
31:17
that size there's more crunch I mean that's one of the reasons I love you know I think most people love you know
31:23
freeze-dried products is the Crunch and so the thicker piece of banana you're
31:28
going to get more crunch um and when you when you do Crunch and you bite down on
31:34
it because you have you know more fruit in your mouth there's more of an explosion of flavor I think um there are
31:41
some process efficiencies like just it make it easier for us you know if you have bigger pieces you have you have
31:48
less pieces to put on a tray you know to organize but if you have like a lot of small pieces you got to you know it
31:54
takes you it takes you a little bit more time to you know place them on the tray because even though fruit is a little bit easier than sweet
32:01
potatoes uh you still have you know you still got to make sure that they're you know they're not sticking up or sticking
32:07
above the the lip and that sort of thing and they're you know laid down they're get good contact with the the tray um so
32:15
yeah so kind of there's some efficiencies there when you have the larger pieces larger chunks now with
32:20
having the larger chunks though you know wouldn't you say that it's taking longer
32:26
for that freeze dryer to sense that it's dry you know with the um with the
32:32
sublimation process it's having to find those water molecules in a thicker product so is your cycle times taking
32:38
longer because you do that yeah I mean I honestly I haven't um
32:44
experimented too much with the thinner slices of bananas but I I suppose that's probably true it's it's a
32:50
tradeoff um I guess from my perspective is like you know if you bring in employees and
32:56
you have them for eight hours a day to help you out or you yourself or you know
33:01
when I'm here there's been a couple times last couple times I've done bananas I just kind of did it myself you
33:07
know later at night um it's it's in in the scenario whereby you have
33:15
thinner slices and the dryer is working less amount of time well uh that means
33:20
more work for you but when you have larger slices larger chunks that's more work for the dryer which does
33:28
which does take a little bit more time but when you're in the scenario of like well I you think one one thing about
33:33
freeze drying it does take a long time but it's also working all night you know they're they're pumping
33:39
247 uh so while I'm sleeping the freeze dryers are working for me you know yeah
33:44
uh so it's I I would much rather have the machines in every scenario have the
33:50
machines do more as long as it's not taking drastically more and it probably does take more time but not so much as
33:57
to not really make it wor worth it you know for you to you know because it's
34:02
just like it's such a grind to you know food production is such a grind and I'm fortunate enough to have employees that
34:08
are hard workers and they come in and they they really help me out but there's you know you just got to figure out ways
34:15
to make the process as efficient as possible for you know just to get as much production out of an eight hour
34:21
workday when you get guys in there or just for your own sanity to you know not be working so hard for so long uh to be
34:28
able to produce a certain amount of product yeah so you can tell viewers you
34:35
know there's no easy way to get around cutting off that stem of the strawberry you got to use a knife and a cutting
34:41
board and get that thing off right well no there's there's ways
34:46
there's ways you just got to experiment you know I mean you just gotta just kind of use your critical thinking skills and
34:53
think like how is what's the most efficient way and you do a little searching on Amazon and that sort of
34:58
thing there there's certain there's certain ways that you can kind of make that process more efficient okay Josh
35:04
has got a secret sauce to cutting strawberries that's what I'm hearing right now um so now now freeze-dried
35:11
fruit is a competitive space I mean there's a lot of people freeze drying fruit
35:17
so you know did you think about that before you got into it you know you know I know you said that you ventured into
35:23
it just kind of as more of a business um you know during downtime but how do you
35:29
figure in pricing how did you set yourself apart uh especially in a very
35:34
competitive space compared to your sweet potatoes which from what I from what I found you're one of the few that
35:41
actually freeze dry sweet potatoes so how do you compete or how did you kind of come to being like uh I think I can
35:48
sell freeze-dried fruit when it's super competitive yeah um well I think one of
35:55
the things at least for our strawberries like if you if you go into a grocery
36:02
store and buy freeze-dried strawberries they they're not going to look like ours uh they're going to be wrinkled they're
36:09
going to probably be smaller uh and I don't think they're going to have as much flavor uh because we cut them fresh
36:14
and we don't do the you know flash freezing um so we're kind of like a kind of a niche product that we do have a lot
36:21
of customers will you know they'll pay the $7 or so for you know one pouch uh
36:27
just because you can't really get it anywhere else but we don't rely on either of our fruits as sort of our main
36:32
you like Revenue driver um you know I mean we sweet potatoes is where it's at
36:37
that's where we we sell the most via sweet potatoes the fruit is kind of like an add-on to sort of adds us you know
36:45
gives us some more Revenue uh it gives the option to to customers
36:50
maybe uh don't like coconut oil but they still want to try to you know they come
36:56
to our website and they see the fruit and that's something maybe more more common to them um but yeah they answer
37:03
your question it's not the main driver of Revenue so I haven't really done like a heavy analysis into like you know
37:09
what's out there I did we we sawell jimbos in uh in San Diego and one of the
37:15
stores that I visited I think they had I think they had four freeze-dried banana
37:21
products and then on top of that they had like three other dried dried banana products they weren't freeze drive but
37:28
they were dried somehow and it was it was like six or seven banana products so
37:33
and uh and I was like wow I don't think they need another one but um I guess you
37:39
never know because I think they they were inquiring about it because they must they must know I think it tells you one thing and it tells that there is a
37:45
market out there for for freeze-dried dried fruits um especially tried to especially
37:52
high quality freeze-dried fruit too yeah I guess that's where you try to separate yourself because we're small you know we
37:59
do things that other people that big manufacturing places don't do that kind of enhance the quality and we just hope
38:04
that that you know people are going to be able to taste that and and notice a difference so then that I you know I
38:10
just try to emphasize their size you know it's um are because we have larger chunks it's just a different sort of uh
38:17
eating experience for the customer so yeah um you know I think anybody can
38:24
kind of look at an industry and you see that there's businesses that have been
38:30
changed into corporations and those corporations need to produce profits for
38:35
their shareholders and therefore certain qualities that they had previously are going to be lost in that but they're
38:41
able to scale more and reach more consumers who aren't really worried about that um but that's why I've always
38:48
said across all my videos you know is the market saturated it's not um it can
38:55
I still produce freeze-dried fruit and sell yes you can um you know what is
39:01
different uh how do you Market yourself how do you advertise what does your brand represent um you know I think zapo
39:09
uh and Tom shoes you know zapo he he's a wh it was a wholesale
39:15
Ecommerce for shoes uh but the thing that he really uh you know really wanted
39:22
to be after was customer service like how's the shipping process do people like their shoes if they don't like
39:28
their shoes they're going to get get their shoes back and get a different pair he didn't want any type of
39:34
corporate jargon to interfere with customer service and I think why I'm
39:40
bringing that up is you got to just differentiate yourself in the market and you can still stay small like like
39:46
you're just saying like hey like it's not really my main Flagship product I
39:53
just like doing it and I'm selling it so you know I don't need to try to over complicate the selling price and
40:00
and that type of thing so that's awesome um I've got a question so a lot of people are going to uh asked this too
40:06
and and you're doing it uh you know strawberries are in season how do you store your finished product do you
40:13
immediately bag or do you have a storage method that people might want to know
40:19
about oh once it's dried yeah um we we um we use that heat
40:27
Sealing gas Purge uh uh unit and we put them in stand up pouches and so yeah
40:33
once it's dried we'll you know as soon as it comes out of the dryer we'll you know we inspect them and uh and you know
40:41
make sure everything's okay and they're completely dried and then we uh then we almost immediately will pack will
40:47
package them uh with the nitrogen gas Purge I think we talked about this a little bit in the last the last episode
40:54
um and then heat seal them and you know know because there's no oils involved it's got a super high shelf life once
41:01
you get it once you get it in that pouch it's you know you're good to go so so what you're saying is you so when the
41:08
Cycle's done let's say it's it's done but you don't have your workers coming in for a a bagging day packaging day and
41:17
they don't come in till 9:00 a.m. but the Cycle's done you don't like store
41:22
the product to get another cycle going you you wait until you're ready to
41:28
package it and then you take it out of the freeze dryer yes yep okay
41:33
yep I think it' be pretty risky you'd have to I suppose if you had a like a like a
41:40
large refrigerator um I think you'd probably be pretty it would give you a little bit
41:46
more time if you could do that so because an airtight refrigerator would probably preserve them pretty well but
41:53
anytime you you get them exposed to oxygen in any way it's just you know know I mean and Vegas is the best
42:00
because it has so little humidity but you just I try to our goal is to try to avoid as much had to have as little
42:07
oxygen exposure as possible yeah before getting them in the in the in the bags so I think you're you're just running a
42:14
risk by by uh by delaying that at all yeah yeah that's fair um I actually put
42:22
um my fruit in a air sealed uh food safe bucket that has an actual gamma seal lid
42:29
it can hold it can hold well it's a 12 gallon bucket but it has an air seal uh
42:37
screw on lid so anytime I I finish and I'm not ready to package I actually
42:42
transfer that there and then I have some some uh oxygen absorbers inside there
42:49
just to kind of take up any Oxygen that's you know in the bucket compared to where the product is in the bucket
42:56
and then um and then when I'm ready to package I open that up and bag it pretty quickly
43:01
just like you would uh but it's it seemed to work pretty good yeah I I could see that working yeah I would add
43:08
um for people doing fruit one thing you have to keep in mind is that
43:15
um the volume like the size of the the fruit uh can vary between different like
43:24
Brands because there are certain strawberry brands that will purchase
43:29
that have a lighter have a uh are less dense than other ones and we know
43:35
they're both dried but it's like so we have like 1.2 ounces of of strawberries
43:41
in in a pouch but we're going to transition to one ounce of strawberries
43:47
per pouch because sometimes with certain brands it fills the pouch too much it's like it makes it very difficult to seal
43:54
and you want to have some room to be able to fit that tongue that that uh does the vacuum and then does the gas
44:00
Purge so that's something for your your viewers to keep in mind is that you have to do some experimentation with
44:06
different you know uh we haven't found this to be the case when I've bought through different sweet potato suppliers
44:13
um or different well different varieties you can notice a little difference in density but with fruits with strawberries in particular it's pretty
44:20
noticeable for certain you know I know that there's certain strawberry brands that I'm like oh okay this is going to
44:26
fit into the pouch more easily than others so yeah um my
44:31
other question is about you know you do organic fruit and also you know you're
44:38
certified organic uh company is that complicated to get into
44:44
you know for someone who's maybe trying to be unique and they live in Indiana uh even myself in Idaho uh is it
44:53
is it a complicated process to be organic and just given that you are
44:59
you've gone through that process gotten the certification you know is it is it worth
45:05
it or should you tread lightly you know get what's your advice for someone who wants to go into that uh from someone
45:12
who's in it uh I think the complexity is determined by uh I think two things that
45:20
come to mind are the the ingredients that you're using and your facility um
45:27
and because if in your facility like I don't know you're you got other people doing manufacturing stuff that you don't
45:34
that that that um they're using conventional or non-organic products
45:40
well that that that entails uh the responsibility for you more responsibility in terms of like saying
45:46
how you're going to keep your organic product separate and recognizable from other non-organic products and if even
45:52
if you had your own facility and you're producing conventional and organic
45:57
again there's you know there's certain steps you're going to have to take and prove to show to the certifier that
46:02
you're keeping those the conventional separate from the organic it is a lot of
46:08
recordkeeping um I think if you're you know your team or if your makeup is
46:14
someone that's pretty good at recordkeeping and you know you're detail oriented um you know it's it's
46:20
definitely doable um if you know for us because we're only doing sweet potatoes
46:25
and strawberries and bananas and we're doing all organic that makes it a little bit uh
46:31
simpler um but um I mean it's it's it's it's not
46:38
without its challenges you certainly have to take do a lot more record keeping like at that point you're you're gonna have to I think I mentioned this
46:44
in the last podcast you want to start keeping batch records no matter what you're doing but
46:51
you really have to keep Batch records when you become organic because you have to show to the Sur if fire I brought in
46:58
you know a pallet with 2,000 lbs of sweet potatoes and here's my records of the
47:05
yield that shows that we used up all those you know sweet potatoes you know that sort of thing um so uh so I'd say
47:13
if you're if you're good at recordkeeping you're okay with that um I wouldn't be afraid of it for my
47:18
experience it seems Seems like the the average customer at least type of customer going after you Whole Foods
47:25
customer Air1 customer you know they it's I think it's been beneficial I think part of the reason that our
47:30
distributor is you know uh gotten gotten us so much volume this year is is
47:37
because we're certified organic and I think a lot of people appreciate that so yeah I think that's a huge uh
47:43
competitive advantage that that you you're able to Market that way and I think if anybody's going to look into
47:49
being certified organic um that's something that you have to weigh like it's I like how you
47:57
said it's detail oriented that's kind of a good a good nugget there because it I'm not very detail oriented in myself
48:03
in my in my blood uh you know I have to very much stay on task I'm married to a
48:09
very detailed oriented person um and opposite the trct so but uh that that's
48:16
a good point and I think when you look at everything that in the media and the
48:22
health side of things um there's a lot of Pros and a lot of people who are
48:28
favoring uh organic and very pure types of companies and that's a very strong
48:34
way to get purchasing uh purchase orders so um awesome um hey Josh I wanted to
48:41
ask you you know we're almost to the halfway point in
48:46
2024 do you set goals for yourself each year um or did you and you know how did
48:55
how do you stay motivated how do you do check-ins with yourself as an entrepreneur like do you did you set a
49:02
goal this year how are you tracking to that goal how do you measure it uh answer that for
49:09
us um you know I think early on I might kind of I I I'd set like sort of Revenue
49:16
goals and that sort of thing but because production has become such a big
49:21
challenge right now the goal is you know I try to keep it pretty simple is like let's
49:27
we have a certain number of freeze dry machines let's try to keep those freeze dry machines running as much as possible
49:35
and if we're doing that you know then we're you know as long as because thus
49:41
far selling uh is is you know we we were we still have like back orders of of of
49:48
orders and if I can get to the point where when an order comes in I can ship it out immediately that's kind of like
49:54
my goal um so I I probably it's I think if you have a a process and we're we're
50:01
getting to that point now that we have the larger machines it's a little bit easier to kind of set goals um now that
50:07
we we we've become we've gotten this more of a system down that's that's that's more efficient um and I think one
50:14
of the things that we're going to do you know moving for the rest of this year if I have a goal for the rest of this year
50:19
is to um increase the velocity at our Whole Food Stores
50:25
um I think and I think I might have mentioned this in the last podcast it's like I I would
50:31
much rather have uh a smaller number of stores selling more product than a lot of
50:37
stores selling you know a smaller a smaller amount of product yeah and so right now um that's kind of like our
50:45
next step is to I mean obviously just keep up the quality and uh to maintain
50:50
quality and then also do some uh we don't do any marketing but I am going to try to get out and do some sampling I
50:57
mean if anybody any of your viewers have you know taken a product to the the farmers market the sampling is
51:04
invaluable if you have some a unique product freeze drying being kind of new so many people just like they're
51:11
wondering whether a freeze-dried product should be in the frozen food section that's is all new to them and if they
51:16
get a chance to try it really experience it you can you know three or four hours spent in a grocery store could yield you
51:23
you know a few kind of customers that'll keep coming back or they'll tell their friends uh so that's in terms of an
51:29
investment of our time and and a goal towards a goal of increasing that velocity at Whole Foods you know because
51:36
that's that's kind of where we're at because it's very expensive to expand to other grocery stores or to other regions
51:42
of Whole Foods so I'm like we have 46 stores here you know in Southern
51:48
California uh Southern Nevada Arizona and one in Hawaii and like it's just
51:55
given our resources it seems like a an appropriate goal is just like let's do what we can to increase the velocity at
52:03
those stores which is primarily driven by um uh sampling but I guess you could
52:09
also do some things on social media and me you can kind of identify you can do some searches on
52:14
like Instagram and maybe try to connect with some customers that are in that geographical area nearby a store I'm
52:21
always like if I have downtime I'm always looking up a certain store on Instagram and seeing the customers that
52:28
are like going you know anybody's kind of like posting from there you know fairly often yeah you know maybe I'll
52:33
try to interact with them as a way to try to like make them aware of our product um haven't had a lot of success
52:38
with that but it's something you can do to try to you know kind of help you know gain awareness for a particular you know
52:44
store location so yeah awesome well Josh I'm gonna I'm going to
52:51
end the podcast here if if you're interested in the previous interview that I had with Josh
52:57
last year uh in episode one of the frozen assets podcast series you can
53:02
check out your your go-to podcast streaming platforms Apple podcast or
53:07
Spotify I'm on there just type in frozen assets podcast or you can type in free
53:12
drwing entrepreneurs and I'm sure I'll come up in the search also if you're not a subscriber of the freeze Drive
53:18
business Channel subscribe here and I've got a playlist that runs all these different podcast episodes and uh Josh
53:25
just thank you so much for being on here um it sounds like your your business is
53:30
definitely uh increasing in Revenue this year and you're and it's and it's all uh rewarding you so I you know I know you
53:37
went through some some uh tribulations here a couple months ago where you weren't quite sure where you're going to
53:42
be uh glad to see that that's overcome and um God bless and and thanks for
53:48
being on the podcast oh you're very welcome thank you for having me
53:55
[Music]
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