US company expands drone production at home with Alabama facility
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Sep 9, 2025
Performance Drone Works, American drone manufacturer, has opened a new 90,000-square-foot facility in Huntsville, Alabama.
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Hello and welcome to Weapons and Warfare, a show made for people who want to know more
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about our national defense. Our goal here is to help you have an informed conversation about what's happening with
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America's military. For Straight Arrow News, I'm your host, Ryan Robertson, and we start this week with
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a look inside a new facility from an emerging player in a very competitive market
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it's a sound that's almost immediately identifiable the personal drone and for more than a decade
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their numbers in the u.s have exploded from hobbyists to youtubers to news outlets and beyond
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there are nearly one million drones in the skies of america according to the federal aviation
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Administration, there are a total of 822,039 drones registered to commercial and recreational pilots
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But it wasn't until Russia's illegal invasion of Ukraine that the idea of taking these nimble
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dependable, and most of all, affordable flying machines into combat became a widely accepted
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idea. For more than three years, American military leadership and entrepreneurs alike
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have been thinking about how best to arm American troops with drones of their own
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At first glance, it might seem like supply should not be an issue
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but the truth is an estimated 90 of the drones operating in the United States are Chinese something that pardon the pun doesn fly with American military leadership
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Enter Performance Droneworks. This American innovator recently opened a brand new building designed specifically to
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speed up the development and production of PDW's C-100 multi-mission UAS and the AMFPV
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attritable munition. The 90,000 square foot facility, dubbed Drone Factory One, is built to
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keep up with the growing demand from the Pentagon. I recently had the chance to visit with Ryan Gurey
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a friend of the show, as well as PDW's CEO and co-founder, about why now is the right time to
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undertake a project like this. Our thesis is that there is a massive generational change occurring
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on the battlefield. Legacy US primes, you know, really cannot win today's wars. And there is a
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massive shift occurring towards attributable robotics, which is what we specialize in
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And we leverage commercial technologies, much like you see in the Eastern War in Ukraine
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or, you know, with Russia's use of the Shahhead, to develop and mass manufacture combat systems
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for tomorrow's warfighters. And what is, I mean, when you say you leverage
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commercial technologies, what does that mean? And how does that allow you to move quicker
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and iterate faster and all of the things that the DOD is looking for How does that all come into play by you being able to take advantage of commercial technologies
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What doors does that open? Yeah, I mean, essentially, commercial technologies have reached such a point of maturity that
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you can develop weapons and scale them. And that's what we're seeing on the front lines in Europe
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Now, 70 to 80 percent of all strikes are being delivered by a drone the size of a dinner plate using parts from Amazon and Alibaba
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And they outperform legacy systems like the Switchblade. The Switchblade being an aerovirument loitering munition that was the first specific system chosen for the Pentagon's replicator program
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but it's the nimbleness of Ukraine's innovators and the speed of technological growth that's pushing Guri and his co-workers
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When you talk about scale and, you know, the U.S. needing to make millions of these and, you know, your facility will be able to make 60,000 a month
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Do you imagine that this is the first of several facilities that PDW will have
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Or is PDW part of a larger picture of other manufacturers all contributing to that billions
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I mean, what's kind of your crystal ball insight into that? Oh, both
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There's room for a few PDWs out there. And the reason why we call it Drone Factory One is inferring that there'll be another
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We believe that there needs to be an arsenal of small robotics on the front lines
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There are a few companies only a handful though and they still early stage that are aligned with us us in the style in which you make robotics And we think that they going to be greatly successful as well
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I think what we're after is the end of these exquisite systems. We want to see a marketplace where users can rate and buy and choose what they want
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We want to remove the red tape and these long programs of records. At this point, you might be wondering why Northern Alabama for this venture
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For Geary and his team, the city's history in missile production and rocketry makes it an ideal place for PDW as it works to shape the future of unmanned technology
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The location of the facility in Huntsville, Alabama, obviously not by chance
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There's, you know, the location to different military facilities in the area. How is that going to help with the rapid iteration and the feedback loop with your closest customers
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When we started the company in Manhattan, which was no place for a defense company
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we kind of looked across America as a great home, and we thought Huntsville was just perfect
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We could find big fields to fly. Everyone is supportive of what we do
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Culturally, it's wonderful, and it's really cost-efficient. According to the company's press release with the establishment of Drone Factory One
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PDW is introducing more than 500 new jobs in the greater Huntsville area
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and spurring an economic impact of more than $81 million per year
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If you want to hear my entire conversation with Ryan, you can find that a little later this week on the Weapons and Warfare YouTube channel
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