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Hello everyone, myself Baradwas.
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In this video I will discuss about how
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to check power supply in Yoko Goa DCS
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If you see in Yakugo DCS, we have two
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power supply modules installed on the
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right side. Okay, these two are the
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and these power supply modules provide
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two types of voltages.
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Okay, if you see here we have
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system syss system and FLD field. It
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provides two power supplies. One for
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system, second for field.
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If you see there are modules installed
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on the each node in DCS system, right?
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These power supply modules provide plus
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5 volts DC power supply to the IO
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modules, CPU, serial communication
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cards. Okay. IO modules like analog
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input, analog output, digital input,
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digital output or communication cards
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like serial communication, mod bus, proy
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bus, foundation field bus. Whatever
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cards you will installed on the node,
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these two power supplies provide the
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voltage which is 5 volts for the
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module's operation. Remember that and
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also it will provide plus 24 volts DC
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power supply to the field instruments.
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whatever the field instruments connected
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to the respective IO modules in this
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node. Okay, for all those instruments,
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these two power supply modules provide
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the required power like let's say your
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transmitter requires 4 to 20 milliamp
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signal for its operation and also uh for
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carrying the signal. For that purpose,
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these two modules will provide the power
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supply modules to your required uh IO
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modules and then IO modules provide the
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power to the connected field
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Okay. If you have barriers
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then uh it will go up to the barrier and
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from the bar barrier again another power
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supply may go to the field. that depends
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on your design and configuration. Okay.
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Now, uh we have to measure these two
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voltages for all the power supply cards
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installed in your DCS system. That is
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very important. Either you have to check
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monthly ones or quarterly ones or yearly
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ones. That depends on your planned uh
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procedures. Okay. Now I will show you
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how to measure these two voltages.
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You can use your multimeter. Connect the
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negative probe to the ground and then
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you have to place your uh positive
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terminal across the 5 volts. Then we
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will check the reading now. Okay. Now I
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am measuring the system power which is 5
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volt DC power supply. If you see it is
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right now the voltage is around 5.12
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volt DC power supply. These two modules
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providing uh this mod sorry this module
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is providing 5.12 DC to these modules.
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Okay. Next I will measure the 24 volt DC
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field power. See I connected 24VT DC and
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right now the reading is 23.97
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Okay. Like this you have to measure the
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uh power supplies for all your CS.
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if you see here this is my node one.
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These two are my power supplies. Why two
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Because these are critical modules.
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Let's say I only have one module, one
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power supply module. And the power
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supply module is right. Let's say it is
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damaged. Then what happens? Then the
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power is not available to these modules,
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IO modules, right? These are two, these
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two are CPU, these two are communication
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and these are the respective IO modules.
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All will be down. That means your plant
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is tripled if that happens. That is why
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the critical modules will be minimum
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two. If one fails, the second one will
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Okay. If you see in this node one, this
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is my node one. You can see these two
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are CPUs are installed. Uh these two
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power supply modules provide the system
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power to these modules only.
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Whatever the modules installed in the
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respective node, this is my first node.
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Okay, first line in simple terms.
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These modules only receive the power
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from these two power supplies.
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And these two power supply modules
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provide the required field instruments.
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Okay, power that means that field
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instruments must be connected to these
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Let's say you have second node, third
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then each node will have dedicated power
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supplies. Two power supplies will be
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there for each node and you can observe
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on the right side. Uh okay.
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uh during the design time okay the
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engineers will calculate the required
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power based on the connected
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Let's say they connected some uh 50
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instruments to these modules.
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Then they will calculate the required
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power consumption for those 50
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Plus they will give some spare uh power
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consumption 20% 30% that depends on
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And they will calculate the modules uh
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requirement, power consumption
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Based on that they will have some figure
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right? They will have some number.
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Accordingly they will choose the
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required power supply model.
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But in maintenance we have to
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periodically check these uh readings
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system power and field power of
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power supply module. Right now I uh
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tested only for this left side power
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supply module. Similarly, you have to
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check for the right side power supply
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module readings also. And then you have
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to uh record in your uh documentation.
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You have to repeat for all your DCS
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systems. Okay? All your FCS. And if you
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have multiple nodes, that means you have
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multiple number of power supply cards.
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You have to repeat the same test for
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each and every power supply module. and
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record your observations.
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This is very helpful if the difference
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is so much that means your card is going
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So you can avoid these type of
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if you have periodical maintenance
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procedures in your plant.
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I covered the basic testing of the power
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supply modules and if you know any
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better procedures, if you maintenance
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procedures or protocols or any
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suggestions and uh tips, you can share
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with us through the comment section.
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Please do like our videos and share uh
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with your friends and colleagues.
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Thank you for your support. I will meet
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you in the next video. Thank you.