Video thumbnail for Why I Stopped Using Round Legs in Chair Design

Why I Stopped Using Round Legs in Chair Design

Aug 5, 2026
I made more than 300 chairs before I owned a tool that plugged into the wall. Post-and-rung construction made sense for the tools and technology available to me then—but eventually I began questioning every round leg, rung, and joint. Round joints remove valuable material from the most highly stressed areas of a chair. Once I began designing the shape of each part around the joint it needed to hold, I was able to rethink the engineering of the entire chair. In this video, I trace that evolution—from early post-and-rung chairs to massive joints, taper-locking joints, and what I call the universal joint. Read this week’s From the Bench essay, “Why I Left the Round Leg”: https://boggsbench.substack.com/p/why-i-left-the-round-leg Explore more of my writing, courses, and approach to furniture making at: https://boggsbench.com #Chairmaking #FurnitureDesign #Woodworking #greenwoodworking #postandrungchairs
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